NASA JPL (Jet Propulsion Laboratory), one of the vital essential growth institutes for the US area program and (therefore) a main innovator within the subject of additive manufacturing, is shedding 8% of its workforce as a consequence of finances cuts. That’s about 530 individuals, plus 40 extra contractors. As Douglas Hofmann, Senior Analysis Scientist (SRS) and Principal at NASA Jet Propulsion Laboratory, put it, “a few of the finest individuals on this planet will likely be out there to rent tomorrow.”
Based on an official assertion from NASA JPL, “After exhausting all different measures to regulate to a decrease finances from NASA, and within the absence of an FY24 appropriation from Congress, we [NASA JPL] have needed to make the tough choice to cut back the JPL workforce by layoffs. JPL workers has been suggested that the workforce discount will have an effect on roughly 530 of our colleagues, an impression of about 8%, plus roughly 40 extra members of our contractor workforce. The impacts will happen throughout each technical and help areas of the Lab. These are painful however obligatory changes that may allow us to stick to our finances allocation whereas persevering with our essential work for NASA and our nation.”

JPL Director Laurie Leshin wrote a memo to staff saying that, “whereas we nonetheless would not have an FY24 appropriation or the ultimate phrase from Congress on our Mars Pattern Return (MSR) finances allocation, we are actually able the place we should take additional vital motion to cut back our spending, which is able to lead to layoffs of JPL staff and an extra launch of contractors. These cuts are among the many most difficult that we have now needed to make whilst we have now sought to cut back our spending in latest months.”
Leshin goes on to elucidate how the state of affairs bought thus far, saying that “with out an permitted federal finances together with ultimate allocation for MSR FY24 funding ranges, NASA beforehand directed JPL to plan for an MSR finances of $300M. That is per the low finish of congressional markups of NASA’s finances and a 63% lower over the FY23 degree. In response to this course, and in an effort to guard our workforce, we carried out a hiring freeze, diminished MSR contracts, and carried out cuts to burden budgets throughout the Lab. Earlier this month, we additional diminished spending by releasing a few of our valued on-site contractors.
“Sadly, these actions alone usually are not sufficient for us to make it by the rest of the fiscal 12 months. So within the absence of an appropriation, and as a lot as we want we didn’t have to take this motion, we should now transfer ahead to guard in opposition to even deeper cuts later have been we to attend.”
A historical past of success
Managed by Caltech, JPL is NASA’s solely federally-funded analysis and growth heart. Its workforce features a devoted and numerous inhabitants of scientists, engineers, technologists, builders, communicators, designers, security specialists, enterprise directors, and extra.
The success of JPL’s first spacecraft, the Explorer I satellite tv for pc, in 1958 helped raise America into the Area Age. JPL spacecraft have flown to each planet within the photo voltaic system, the Solar, and into interstellar area in a quest to higher perceive the origins of the universe, and of life.
It was a digital camera on Voyager 1 that captured the pale blue dot of Earth from 3.7 billion miles away and corrective optics engineered by JPL that introduced the Hubble Area Telescope into focus. JPL helped construct and handle one of many 4 cameras aboard the James Webb Area Telescope. The picture sensors utilized in trendy digital cameras, together with your smartphone’s, have been developed at JPL, too.
Many components designed and/or 3D printed by JPL are on the Mars rovers. Of 11 printed components on Perseverance (Percy), 5 are in rover’s PIXL instrument. Quick for the Planetary Instrument for X-ray Lithochemistry, the lunchbox-size system will assist the rover search out indicators of fossilized microbial life by capturing X-ray beams at rock surfaces to research them.
PIXL shares area with different instruments within the 88-pound (40-kilogram) rotating turret on the finish of the rover’s 7-foot-long (2-meter-long) robotic arm. To make the instrument as gentle as doable, the JPL crew designed PIXL’s two-piece titanium shell, a mounting body, and two help struts that safe the shell to the top of the arm to be hole and intensely skinny. In truth, the components, which have been 3D printed by Carpenter Additive, have three or 4 instances much less mass than in the event that they’d been produced conventionally.
Nearer to residence, JPL spacecraft, science devices, and airborne missions assist humanity examine and observe local weather change, handle pure sources, and reply to disasters. And the enormous dish antennas of NASA’s Deep Area Community – constructed and managed by JPL – ship and obtain information from practically all spacecraft touring past the Moon.
The lab is presently engaged on missions to research the floor and inside of Venus and to check the ocean deep under the icy crust of Jupiter’s moon Europa. Along with the European Area Company, JPL plans to deliver Martian rock samples again to Earth within the seek for previous indicators of microscopic life on Mars, and people efforts may even assist NASA put together to ship people to Mars.

Main the AM area
As reported in its annual JPL Know-how Highlights 2022, the primary with new Director Laurie Leshin, additive manufacturing analysis was represented in three tasks. The primary was on efforts to 3D print aluminum reflectors for spacecraft antennas with topology-optimized backing buildings for thermal stability. This was led by Paul Goldsmith, with a lot of the printing work finished by Ryan Watkins of the Know-how Infusion Group.
The second was on the event of high-performance magnetic shielding produced by DED. This technique permits for advanced shapes to be produced from magnetic supplies, like mumetal, and likewise functionally graded multi-metal alloys for magnetic purposes. This work was led by Samad Firdosy.
Lastly, Hofmann’s personal work with Caltech on jamming 3D printed materials, printed in Nature, was additionally highlighted. This work has taken on a brand new life led by Tent Bordeenithikasem in a brand new collaboration with Caltech to make shape-changing antennas utilizing printed materials.
The Additive Manufacturing Middle (AMC) is JPL’s analysis laboratory and manufacturing facility for additive manufacturing. It offers companies in steel and polymer additive manufacturing (AM) for the Lab utilizing Laser Powder Mattress Fusion (LPBF), Direct Power Deposition (DED), and Fused Deposition Modeling (FDM) applied sciences. The AMC focuses on early-stage analysis and prototyping aimed toward infusing new applied sciences for numerous missions and tasks, and manufacturing area flight {hardware} and mechanical floor help gear (MGSE) for NASA/JPL missions.
It is likely one of the premier services within the nation for work within the growth of multifunctional graded supplies (AKA gradient alloys), multifunctional buildings for excessive environments, two-phase warmth exchangers, 3D printed compliant mechanisms, lattice buildings, topology optimization, and Design for Additive Manufacturing (DFAM). Analysis within the heart focuses on creating new alloys, optimizing course of parameters of steel 3D printers, and evaluating and collaborating with suppliers that present additive manufacturing companies.
Going ahead
The workforce cuts will have an effect on each technical and help areas of the Lab and throughout totally different organizations. All efforts will likely be made to streamline operations whereas sustaining a degree of experience, creativity, technical agility, and innovation that may allow JPL to proceed to ship on our present missions, together with MSR.
Leshin and her crew are taking each measure to make this very tough transition simpler to soak up nevertheless it’s clear that it represents a dramatic flip of occasions, for these immediately affected in addition to for NASA and for the US area program as an entire. This comes after the information that the Artemis 2 mission, which is able to fly astronauts across the Moon and again with out touchdown, has been postponed from November 2024 to September 2025. Artemis 3, which is deliberate to land the primary people close to the lunar south pole, has additionally been postponed from late 2025 to September 2026.
The area program is important for the way forward for the US and for the way forward for humanity however sadly, there are some much more urgent issues happening in lots of areas, with rising international tensions. It’s not possible to not assume that budgets are being more and more channeled in direction of guaranteeing international stability and safety. On the similar time, the rising success of the non-public area sector – particularly within the US – appears promising and will assist to make sure humanity’s potential to discover area, though with a much less scientific and extra business strategy. These non-public corporations will seemingly be taking a look at former JPL staff with nice curiosity.